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MAINTENANCE AND LUBRICATIO N
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
"
Oil filter change 100 H 6M 620 (1000) Replace with oil change
"
Oil tank vent hose 100 H 12 M 620 (1000) Inspect routing, condition
J
E
Valve clearance 100 H 12 M 620 (1000) Inspect; adjust
J
E
Fuel system 100 H 12 M 620 (1000) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
J
E
Fuel filter 100 H 12 M 620 (1000) Replace yearly
"
Radiator
(if applicable)
100 H 12 M 620 (1000) Inspect; clean external
surfaces
"
Cooling hoses
(if applicable)
100 H 12 M 620 (1000) Inspect for leaks
"
Engine mounts 100 H 12 M 620 (1000) Inspect
Exhaust muffler/
pipe
100 H 12 M 620 (1000) Inspect
J
E
Spark plug 100 H 12 M 620 (1000) Inspect; replace as needed
J
E
Ignition T iming 100 H 12 M 620 (1000) Inspect
"
Wiring 100 H 12 M 620 (1000) Inspect for wear , r outing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
J
Clutches (drive
and driven)
100 H 12 M 620 (1000) Inspect; clean; replace worn
parts
J
Shift selector
lubricant
200 H 24 M 1240 (2000) Change lubricant every two
years
J
Brake fluid 200 H 24 M 1240 (2000) Change every two years
Spark arrestor 300 H 36 M 1860 (3000) Clean out
Idle speed -- Adjust as needed
J
To e adjustment -- Inspect periodically; adjust
when parts are replaced
"
J
Auxiliary brake -- Inspect daily; adjust as
needed
Headlight aim -- Adjust as needed
" Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
J Have an authorized Polaris dealer perform these services.