Polaris 6X6 Offroad Vehicle User Manual


 
72
MAINTENANCE AND LUBRICATIO N
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
"
J
Brake pad w ear 10 H Monthly 60 (100) I nspect periodically
Battery 20 H Monthly 125 (200) Check terminals; clean; test
"
Front gearcase oil
(if equipped)
25 H Monthly 155 (250) Inspect level; change yearly
"
Middle gearcase
oil (if equipped)
25 H Monthly 155 (250) Inspect level; change yearly
"
Rear gearcase oil
(if equipped)
25 H Monthly 155 (250) Inspect level; change yearly
"
Transmission oil 25 H Monthly 155 (250) Inspect level; change yearly
"
E
Engine breather
filter (if equipped)
25 H Monthly 155 (250) Inspect; replace i f necessary
"
Engine oil change
(break-in)
25 H 1M 155 (250) Perform a break-in o il
change at one mont h
"
General
lubrication
50 H 3M 310 (500) Lubricate all fittings, pivots,
cables, etc.
Shift Linkage 50 H 6M 310 (500) Inspect, lubricate, adjust
J
Steering 50 H 6M 310 (500) Lubricate
"
Front suspension 50 H 6M 310 (500) Lubricate
"
Rear suspension 50 H 6M 310 (500) Lubricate
Carburetor float
bowl
50 H 6M 310 (500) Drain bowl periodically and
prior to storage
J
E
Throttle Cable/
ETC Switch
50 H 6M 310 (500) Inspect; adjust; lubricate;
replace i f necessary
J
E
Choke cable 50 H 6M 310 (500) Inspect; adjust; lubricate;
replace i f necessary
E
Carburetor air
intake ducts/
flange
50 H 6M 310 (500) Inspect ducts for proper
sealing/air leaks
"
Front hub bear-
ings (if equipped)
50 H 6M 310 (500) Inspect; clean; replace as
needed
Drive belt 50 H 6M 310 (500) Inspect; adjust; replace as
needed
Cooling system
(if applicable)
50 H 6M 310 (500) Inspect coolant strength
seasonally; pressure test
system yearly
"
Engine oil change 100 H 6M 620 (1000) Perform a break-in oil
change at 25 hour s/one
month