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Page 18
11. DO NOT MOVE THE TIE ROD LOCKING CLAMP FROM
ITS FACTORY PRESET POSITION.
GREASE TIE ROD ENDS BEFORE USING.
NOTE: Tie rods are factory set and should not be
readjusted.
12. Bolt on the steering stabilizer cylinder (#1) as shown using
a 5/8" x 2-3/4" bolt (#2) coming up from the bottom,
through a 5/8" flat washer (#3), through cylinder end and
into threaded ear on the Kar Kaddy main frame. Snug bolt
up, then tighten putting 3/16" squeeze on the rubber of the
cylinder end. The final gap between the flat washer and
the threaded ear is 1-1/4". Lock in place with a 5/8" lock
nut (#4). Extend cylinder and attach the other end of the
cylinder to the tie rod locking clamp using a 5/8" x 2-3/4"
bolt and lock nut. Align locking clamp and tow dolly frame
ear, slide in black handle locking pin (#5) and secure with
hair pin (#6).
The "auto steer" feature is locked.
NOTE: If installed properly there should be a 1-1/4" gap
between the flat washer and the threaded ear as shown in
Figure A.
NOTE: A light film of oil should be applied to retractable
shaft of steering stabilizer cylinder to prevent rust from
forming. If Kar Kaddy sets idle for extended periods of
time, turn wheels of tow dolly so that the shaft is fully
retracted to prevent rust.
Figure A
13. Mount the license plate bracket (#7) to the frame as shown
using 1/4" x 3/4" carriage bolts (#8) and lock nuts (#9).
Plug pigtail into license plate light. Install license plate and
license plate clip (#29) as shown on the top of page 17.
14. Bolt the fenders (#10) on as shown using 3/8" x 1-1/2"
grade 5 bolts (#11), back-up plates (#12) and lock nuts
(#13) in each fender. Mount the fender with the light pocket
to the rear. The 3/8" I.D. external star washer (#14) mounts
between fender inner frame and main frame mounting plate
to ensure a good ground. Attach the white ground wire (the
end with the eye loop on it) under the center top bolt head.
The tie rod and locking clamp is
shown unattached to the Kar
Kaddy for illustration purposes
only. The tie rod is shipped as-
sembled for you.
Tie Rod Locking Clamp
Grease Zerk
White
Ground Wire
Grease Zerk
1-1/4"
1
2
3
4
5
6
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8
9
9
8
2
4
10
11
12
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