20
ASSEMBLY
F
48
47
46
M0412a-0920
ASSEMBLY
F
Wheel
Guide
Guide
Guide
Guide
• Before applying labels to the front wheel, wipe the wheel with a
clean, dry cloth to remove any dust or oils.
• Apply labels to both sides of the front wheel as shown in
the illustration.
IMPORTANT! Labels 18 and 19 are designed to slightly overlap;
and labels 20 and 21 are designed to slightly overlap. Apply label
18 before applying label 19. Align the edge of label 19 with the
guide marks on label 18. Apply label 20 before applying label 21.
Align the edge of label 21 with the guide marks on label 20.
18
18
19
19
20
20
21
21
Front Wheel
• Fit a long hex bushing, hex side first, into the hole in each side
of the wheel.
Long
Hex Bushing
Long
Hex Bushing
Wheel
Long Hex Bushing
Hex
Side
• While holding the long hex bushings in place, position the
wheel between the shocks.
• Being careful to keep the shocks correctly positioned, align the
holes in the shocks with the holes in the handlebars. Slide the
remaining wheel axle (with .437 cap nut assembled in step 11)
through one shock.
Hint: If the hole in the shock and handlebar are not aligned,
the fender may not be properly positioned on the front fork.
Reposition the fender to align the holes.
Shock
Shock
Wheel (with Long
Hex Bushings)
Wheel Axle
49
.437"
• Continue to slide the wheel axle through the long hex bushing,
wheel, long hex bushing and then the shock.
• Fit a .437 (large diameter) cap nut on the end of the wheel axle.
• Support the opposite end of the wheel axle and tap the cap nut
with a hammer to secure it on the end of the wheel axle.
• Pull on the .437 cap nut to be sure the front wheel assembly
is secure.
Shock
.437 (Large
Diameter)
Cap Nut
Wheel
Axle
