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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ...........1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Multi-function meter unit .................3-3
Handlebar switches ........................3-6
Clutch lever ....................................3-8
Shift pedal ......................................3-8
Brake lever .....................................3-8
Brake pedal ....................................3-9
Fuel tank cap ..................................3-9
Fuel ..............................................3-10
Catalytic converter ........................3-11
Rider seat .....................................3-11
Helmet holder ...............................3-12
Adjusting the shock absorber
assembly ...................................3-12
Sidestand .....................................3-13
Ignition circuit cut-off system ........3-14
PRE-OPERATION CHECKS..............4-1
Pre-operation check list ..................4-2
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
PERIODIC MAINTENANCE .......... 6-1
Owner’s tool kit .............................. 6-1
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs .............. 6-9
Canister (for California only) ........ 6-11
Engine oil and oil filter cartridge ... 6-11
Coolant ........................................ 6-14
Replacing the air filter element .... 6-15
Checking the throttle cable
free play .................................... 6-16
Valve clearance ........................... 6-16
Tires ............................................. 6-17
Cast wheels ................................. 6-18
Accessories and replacement
parts ......................................... 6-19
Adjusting the clutch lever
free play .................................... 6-19
Adjusting the brake lever
free play ....................................6-20
Adjusting the rear brake light
switch ........................................6-21
Checking the front and rear brake
pads ..........................................6-21
Checking the brake fluid level ...... 6-22
Changing the brake fluid ..............6-23
Drive belt slack .............................6-23
Checking and lubricating the
cables .......................................6-24
Checking and lubricating the
throttle grip and cable ...............6-24
Checking and lubricating the
brake and shift pedals ...............6-25
Checking and lubricating the
brake and clutch levers .............6-25
Checking and lubricating the
sidestand ..................................6-26
Lubricating the swingarm pivots ... 6-26
Lubricating the rear suspension ...6-27
Checking the front fork .................6-27
Checking the steering ..................6-28
Checking the wheel bearings .......6-28
Battery ..........................................6-29
Replacing the fuses ......................6-30
Replacing the headlight bulb ........6-32
Replacing the tail/brake light
bulb ...........................................6-33
Replacing a front turn signal light
bulb ...........................................6-34
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM