Polaris 9920783 Offroad Vehicle User Manual


 
118
MAINTENANCE AND LUBRICATION
Lights
Headlight Assembly Replacement
1. Remove the wire harness connector from the headlights.
2. Remove the front cab (see page 121).
3. Remove the small adjuster bracket (1). Install it on the new lamp.
4. Remove the large pivot bracket (2) and remove the headlamp.
5. Install the new headlamp by inserting the outboard pivot pin in
the hole of the mounting tab on the cab.
6. Install the adjuster bracket onto the inboard pivot pin of the
headlamp. Adjust for approximately 1/16” clearance between the
bracket and the edge of the headlight. Tighten the mounting
screws. IMPORTANT: Be sure the bracket is 90 degrees to the
pivot pin so the lamp can move freely.
7. Install the adjusting screw, leaving it loose so the headlight can be adjusted.
8. Reinstall the front cab. Connect the wire harness to the headlamp.
9. Adjust the lamps as needed, then tighten the adjuster screw. See page 119.
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