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75
MAINTENANCE
Maintenance Chart
Item Weekly or
before
long trip
150
miles
(240 km)
500
miles
(800 km)
1000
miles
(1600 km)
See
Page
Tighten idler adjusting boltjam
nuts
X 111
Check spark plug condition X 85
Inspect coolant filter, replace if
necessary
X X X 93
Grease ski pivots X X X 78
Grease ski spindles X X X 78
Grease center steering arm(s) X X X 78
Lubricate steering post support
bracket and pivot (aerosol)
X X X 78
Check cylinder base stud torque
on all Polaris engines. (Specifica-
tion: 32 ft. lbs ± 2 ft. lbs.) (Dealer)
X X X -
Grease lower steering post pivot X X X 78
Flush Chaincase X X 83
Grease driveshaft bearing
(alway s perform before storage)
X X 80
Check and drain water trap X X 88
Grease rear suspension pivot
shafts
X X 79
Grease jackshaft bearing
(alway s perform before storage)
X X 80
Lubricate throttle cable X X 81
Lubricate choke slide and cable X X 81
Check clutch alignment and offset X X 104
Check cooling system level,
specific gravity
X X 92
Inspect oil filter and replace X X 89
Inspect oil line condition X 89
Inspect fuel filter and replace X X 89
Check brake fluid level X X 98
Inspect fuel lines and replace X 89
Inspect exhaust system forweak
or missing retaining springs
X 91
Inspect exhaust pipe for cracks or
damage
X 91
Inspect clutch sheaves for
damage, wear, belt residue
X 104