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10-4C
PERIODIC MAINTENANCE SCHEDULE 2001/02
after
20 hours
or
2000 kilometer
1. service after
10 hours
or
1000 kilometer
after
4000 kilometer
or
once a year
IF MOTORCYCLE IS USED FOR COMPETITION 4000KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S
ERVICE
I
NTERVALLS SHOULD NEVER BE EXCEED BY MORE THAN
5
HOURS OR
500
KM
!
MAINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER!
A washed motorcycle can be checked more quickly which saves money!
Check gear box oil level ●
Change gear box oil ●●
Check spark plugs, adjust distance between electrodes ●●
Renew spark plugs ●
Check the carburettor connection boot for cracks and leaks ●
Check idle speed setting ●●
Check that vent hoses are not damaged or bent ●●
Check cooling system for leaks, check quantity of anti freeze ●●
Check exhaust system for leaks and fitment ●
Check cables for damage, smooth operation, bends; adjust and lubricate ●●
Check oil level of the clutch master cylinder ●●●
Clean air filter and filter box ●
Check electric wires for damage and bends ●
Check headlamp setting ●
Check function of electric systems (low-, high beam, break light, indicator, ●●
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Check brake fluid level, lining thickness, break lining ●●
Check brake lines for damage and leaks ●●
Check/adjust smooth operation and free travel of handbrake/foot brake lever ●●
Check tightness of brake system screws ●●
Check shock absorber and fork for leaks and function ●●
Clean fork dust bellows ●
Bleed fork legs ●
Check swing arm bearings ●
Check/adjust steering head bearings ●●
Check tightness of all chassis screws (triple clamps, fork leg axle passage ●●
axle nuts and screws, swing arm bearings, shock absorber)
Check spoke tension and rim joint ●
Check tyres and air pressure ●●
Check chain, rear sprockets and chain guides for wear, fitment and tension ●●
Lubricate chain ●●
Check clearance of wheel bearings ●●
I
MPORTANT RECOMMENDED MAINTENANCE WORK THAT CAN BE CARRIED OUT BY EXTRA ORDER
Check function of exhaust control ●
Complete maintenance of shock absorber ●
Complete maintenance of fork ●
Clean and grease steering head bearings and gasket elements ●
Clean and adjust carburetor ●
Replace glass fibre yarn filling of the exhaust main silencer ●
Treat electric contacts and switches with contact grease ●
Change hydraulic clutch fluid ●
Change break fluid ●
WHEELS CHASSIS BRAKES ADD-ON-PARTS
CARBURETOR
ENGINE
250/300/380 SX/MXC/EXC
at least
once a year
every 2 years
or 20000 km