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If the drive belt makes a "popping noise" while accelerating, it will
need to be tightened immediately. To tighten the drive belt, loosen
the rear axle nut until the wheel can be moved by hand forward
and backward. Rotate the belt adjusters on each side of the
wheel evenly until the proper tension is achieved. Tighten the axle
nut and recheck belt tension.
WHEEL WARNING!
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IMPORTANT! ALWAYS DEFLATE THE TIRE BEFORE DISASSEMBLING THE WHEEL.
DRIVE BELT REPLACEMENT
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If the drive belt has broken or frayed, it will need replacing. Call
ZAP at (707) 824-4150 to purchase a new belt. Before servicing
the ZAPPY, disconnect the battery power connector to prevent
accidental starting of the ZAPPY.
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To replace the belt, the rear wheel will first need to be removed.
To remove the rear wheel, first loosen the rear axle nut. Derail the
belt if it’s still connected. Remove the brake mounting bolt.
Remove the rear wheel by pulling it straight back. Install the new
belt onto the motor drive gear located on the motor. Reverse this
procedure to reinstall the rear wheel. Make sure the drive belt is
properly seated on the wheel drive gear. Adjust the belt tension
following the instructions specified in the paragraph above.
HOW TO DISCONNECT THE DRIVE BELT WHEN THE BATTERY IS DISCHARGED
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If ZAPPY’s battery becomes discharged, the belt can be removed
to allow a resistance-free ride home. 1) Place ZAPPY on its side
so the belt is visible. 2) Gently pull up on the drive belt while
turning the wheel clockwise. 3) Once the belt is lose, tuck the belt
into the frame to avoid contact with the wheel. 4) Now your
ZAPPY can be ridden like a regular kick scooter. Be sure to
charge ZAPPY’s battery immediately after you arrive at your des-
tination.
REPLACING OR REPAIRING TIRES AND/OR INNERTUBES
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1) Remove the wheel. 2) Deflate the tire. 3) Remove the four hub
bolts. 4) Split the hub. 5) Remove the tire and inner tube.
6) Replace or patch the inner tube. Deflate the tube as much as
possible. 7) Position the inner tube in the tire. 8) Reassemble the
hub around the tire and inner tube being very careful not to pinch
the inner tube between the two hub halves. 9) Inflate the tire to
the proper psi (pounds per square inch). 10) Reinstall the wheel
onto the ZAPPY.
CHARGE BATTERY AFTER EVERY USE!
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