Polaris Magnum 330 2x4 Offroad Vehicle User Manual


 
76
MAINTENANCE AND LUBRICATION
Oil and Filter Change
5. Place a drain pan beneath the engine crankcase and remove the
drain plug.
6. Allow the oil to drain completely.
7. Install a new sealing washer on the drain plug.
NOTE: The sealing surfaces on the drain plug and crankcase should
be clean and free of burrs, nicks or scratches.
8. Reinstall the drain plug and torque to 14 ft. lbs. (19 Nm).
9. Place shop towels beneath the oil filter. Using an oil filter wrench,
turn the filter counterclockwise to remove.
10. Using a clean, dry cloth, clean the filter sealing surface on the
crankcase.
11. Lubricate the gasket on the new filter with a film of engine oil.
Check to make sure the gasket is in good condition.
12. Install t he new filter and turn by hand until the filter gasket
contacts the sealing surface, then turn and additional 1/2 turn.
13. Remove the dipstick and fill the sump with the recommended oil.
Refer to the specifications section beginning on page 109 for
capacities.
14. Place the gear selector in PARK and lock the parking brake.
15. Start the engine and let it idle for one to two minutes. Stop the
engine and inspect for leaks.
16. Recheck the oil level and add oil as necessary to bring the level to
the upper mark on the dipstick.
17. Dispose of used filter and oil properly.
Gearcase Specification Chart
Gearcase Lubricant Capacity Fill Plug
Torque
Drain Plug
Torque
Transmission Premium AGL Synthetic
Gearcase Lubricant
13.5 oz.
(400 ml)
14 ft. lbs.
(19 Nm)
14 ft. lbs.
(19 Nm)
Front Gearcase Premium Demand Drive
Hub Fluid
5oz.
(148 ml)
8-10 ft. lbs.
(11-13 Nm)
11 ft. lbs.
(15 Nm)
Rear Gearcase Premium ATV Angle
Drive Fluid
10 oz.
(300 ml)
14 ft. lbs.
(19 Nm)
14 ft. lbs.
(19 Nm)