Polaris 200 Quadricycle Offroad Vehicle User Manual


 
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MAINTENANCE
Constant Variable Transmission (CVT) System
Do not modify any component of the CVT system. Doing so may reduce its
strength so that a failure may occur at a high speed. The CVT system has been
precision balanced. Any modification will cause the system to be out of balance,
creating vibration and additional loads on components.
The CVT system rotates at high speeds, creating large amounts of force on
clutch components. Extensive engineering and testing has been conducted to
ensure the safety of this product. However, as the owner, you have the following
responsibilities to make sure this system remains safe:
Always follow all recommended maintenance procedures. See your dealer as
outlined in the owner's manual.
This CVT system is intended for use on Polaris products only. Do not install it
in any other product.
Always make sure the CVT housing is securely in place during operation.
CVT Drying
If water is ingested into the CVT system, dry it before operating the
vehicle.
1. Position the vehicle on a level surface.
2. Place the transmission in neutral.
3. Lock the parking brake.
4. Remove the CVT drain plug from the bottom of the CVT cover.
Drain the water. Reinstall the drain plug. Torque to 24 Nm.
5. Start the engine. Place the transmission in neutral.
6. Apply varying throttle for 10-15 seconds to expel the moisture and
air-dry the belt and clutches. Do not hold the throttle wide open.
7. Allow the engine RPM to settle to idle speed, then shift the trans-
mission into forward gear.
8. Test for belt slippage. If the belt slips, repeat the process.
9. Take the vehicle to your dealer for service promptly.
WARNING