Polaris 200 Quadricycle Offroad Vehicle User Manual


 
50
MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
Q
E
Choke cable 50 6 M 500 Inspect; adjust; lubricate;
replace if necessary
E Carburetor air
intake ducts/flange
50 6 M 500 Inspect duct for proper seal-
ing/air leaks
Drive belt 50 6 M 500 Inspect; adjust; replace as
needed
Shift linkage 50 6 M 500 Inspect; lubricate; adjust
Q Steering 50 6 M 500 Lubricate
X Front suspension 50 6 M 500 Lubricate
X Rear suspension 50 6 M 500 Lubricate
X
E
Engine oil change 100 6 M 1000 Perform a break-in oil change
at 20 hours
X
E
Oil filter change 100 6 M 1000 Replace with oil change
Q
E
Valve clearance 100 12 M 1000 Inspect; adjust
Q
E
Fuel system/filter 100 12 M 1000 Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
X Engine mounts 100 12 M 1000 Inspect
Exhaust muffler/
pipe
100 12 M 1000 Inspect
Q
E
Spark plug 100 12 M 1000 Inspect; replace as needed
Q
E
Ignition Timing 100 12 M 1000 Inspect
X Wiring 100 12 M 1000 Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100 12 M 1000 Inspect; clean; replace worn
parts
Q
Front wheel
bearings
100 12 M 1000 Inspect; replace as needed
Q
Brake fluid 200 24 M 2000 Change every two years
E Idle speed - Adjust as needed
Q
Toe adjustment - Inspect periodically; adjust
when parts are replaced
Headlight aim - Adjust as needed