Paxton Automotive 2002 Dodge Ram 1500 Automobile Parts User Manual


 
Section 2
FAN, COOLANT OVERFLOW, WASHER BOTTLE REMOVAL
2-1
P/N: 4809641a
©2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
01MAY06 v1.1 Dodge Ram 1500(4809641av1.1)
B
egin the initial preparation and disassembly
process by disconnecting the battery cables.
2.1 FAN AND COOLANT OVERFLOW
AND WINDSHIELD WASHER
BOTTLE REMOVAL
A. To aid in the installation of your new Paxton
Supercharger System, remove the coolant
overflow bottle. (See Fig. 2.1-a.)
Fig. 2.1-a
Fig. 2.1-b
B. Remove the two 12mm bolts on top of the
fan shroud and remove the small hose con-
ing from the coolant fill neck. You will also
need to remove the large hose from the back
of the overflow. Next lift up and set aside.
You will re-install this at a later stage of the
installation. (See Fig. 2.1-b.)
C. Next, remove the windshield washer bottle
and disconnect the plugs from the washer
pump and the warning sensor along with the
hoses and set it aside. You will replace this
with a Paxton supplied washer bottle in a
later stage of the installation.
D. Remove the fan using a 36mm or a large
crescent wrench. Hitting the wrench with a
brass hammer will break it loose. The fan
unscrews counter-clockwise as viewed from
the front of the engine. (See Fig. 2.1-c.)
2.2 WASHER BOTTLE RELOCATION
INSTALLATION
A. The factory window washer bottle will have
to be discarded and the Paxton supplied
washer bottle installed in the area just
behind the front bumper. (See Figs. 2.2-a,
2.2-b, 2.1-c.) You will have to cut and
extend the pump sensor wires along with the
hose. This is supplied in the washer bottle
relocation assembly. Using the bracket as a
template. Drill two 3/16" holes in the bar
just under the radiator. You may have to
bend the washer bottle bracket a little to get
a perfect fit. Install sheet metal screws and
extend the wires and the hose.
12mm BOLTS
Fig. 2.1-c