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Photo 14
Photo 12
13. Front Turn-Signal
Installation: Mount the
front turn-signal mounting
bracket to the upper triple-
clamp as shown in Photo
12. Mount the front turn-
signals to this bracket.
EXC’s use the existing
bolts to mount this
bracket. MXC’s use the two
6x12mm bolts found in the parts
bag to mount this bracket.
14. Lens, Flasher, Horn, and Relay
Installation (’04 EXC Only):
Replace the stock plastic 35W
headlight lens with the provided
55/60W glass lens assembly.
Mount the flasher, horn and relay
to the stock headlight as shown
in Photo 13.
15. Switch Panel & Front Wiring
Installation: Install the turn
signal switch on the left
handlebar next to the grip as shown in
Photo 14. The switch has a single
screw that pinches it together on one
side. Two tabs secure the switch halves
on the other side. Remove the screw to
separate the halves so that it can be
installed on the handlebar. When
installing the switch to the handlebar,
make sure the tabs are seated in their
locating holes and then tighten the pinch
screw. DO NOT OVER-TIGHTEN THIS
SCREW! Too much force can strip the
body of the switch. Move the clutch
perch to the right on the handlebar until
the red adjuster knob cannot contact the
body of the switch assembly when the
clutch is pulled. Run the wires along the
underside of the handlebar and down
over front of the triple-clamp.
Photo 13
Horn
Flasher
Relay
Photo 15
16. High-Beam Indicator Installation:
Attach the high-beam indicator bracket
to the stock headlight switch bracket as
shown in Photo 15.