KTM 990s Motorcycle User Manual


 
ENGLISH
20
PERIODIC MAINTENANCE »
A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY!
1st Service
after
1000 km
every
7500 km
or
once a year
every
15000 km
or
every 2 years
ENGINE
Change engine oil and oil filter
z z z
Clean oil screens of engine and oil tank
z z z
Clean magnetic drain plugs of engine and oil tank
z z z
Check oil lines for damage and kink-less arrangement
z z z
Renew spark plugs
z
Check and adjust valve clearance
z z
Check engine fastening bolts for tight fit
z z z
Check all engine bolts accessible from the outside for tight fit
z z z
Check clutch linings
z
Check clutch pressure booster system
z
FUEL INJECTION
Check rubber boot for cracks or leaks
z z
Check fault memory with the KTM diagnosis tool
z z z
Perform a status check of neutral, clutch, 2nd/3rd gear and side stand
switch using the KTM diagnosis tool
z z z
Check the fuel hose, hoses on the vacuum sensors and secondary air sys-
tem hoses for correct installation and damage
z z z
Replace the O-ring on the fuel hose connection and check for leaks
z z z
Check the wiring harness on the throttle body for proper installation and
damage
z z
Check the vent hoses and fuel lines for damage and kink-free installation
z z
ADD-ON-PARTS
Check cooling system for leaks and antifreeze protection
z z z
Check radiator fan for proper operation
z z z
Check the exhaust system for leaks and correct suspension and the clamps
for a tight fit
z z z
Replace the graphite gasket in the rear exhaust manifold slide
z
Check actuating cables for damage, smooth operation, and kink-less arran-
gement,adjust and lubricate
z z z
Check the oil level in the hydraulic clutch reservoir
z z
Check air filter, renew if necessary, clean air filter box
z
Check cables for damage and kink-less arrangement
z z z
Check headlamp adjustment
z z z
Check electrical system for function (low/high beams, stop light, turn indi-
cators,headlamp, flasher, tell-tale lamps, speedometer illumination, horn,
side-stand switch, clutch switch, emergency-off switch)
z z z
Make sure all bolts and nuts are tight
z z z
BRAKES
Check brake fluid level, lining thickness, and brake discs
z z z
Change brake fluid
z
Check brake lines for damage and leaks
z z z
Check/adjust smooth operation, free travel of handbrake/footbrake levers
z z z
Check bolts of brake system for tight fit
z z z
CHASSIS
Check suspension strut and fork for leaks and proper operation
z z z
Clean fork dust sleeves
z z
Bleed fork legs
z z z
Check swinging-fork pivot
z z z
Check/adjust steering-head bearing
z z z
Check all chassis bolts for tight fit (fork plates, fork leg, axle nuts/bolts,
swinging-fork pivot, reversing lever, suspension strut)
z z z