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P/N: 4FM020-010
© 2003 Vortech Engineering, LLC
All Rights Reserved. Intl. Copr. Secured
20OCT03
v3.1 4.6/5.4Exped/Nav(4FM v3.1)
iii
Table Of Contents
FOREWORD .....................................................................................................................................ii
TABLE OF CONTENTS ....................................................................................................................iii
DISCLAIMER ....................................................................................................................................iv
NOTICE.............................................................................................................................................v
TOOL & SUPPLY REQUIREMENTS ................................................................................................vi
PARTS LIST - 1997-2001 FORD 4.6L 2V F-150/F-250 ....................................................................vii
PARTS LIST - 1997-2001 FORD 5.4L 2V F-150/F-250 ....................................................................viii
1. COMPONENT REMOVAL AND PREPARATION .................................................................1
2. OIL FEED LINE INSTALLATION ..........................................................................................2
3. OIL DRAIN ...........................................................................................................................3
4. CRANKSHAFT PULLEY/SUPERCHARGER DRIVE PULLEY ............................................5
5. FUEL PUMP .........................................................................................................................6
6. FUEL PUMP RELAY ............................................................................................................7
7. WIRE PREPARATION (4.6 Models only) .............................................................................8
8A. MAIN MOUNTING PLATE ASSEMBLY AND MOUNTING (4.6 Models only) ......................9
8B. MAIN MOUNTING BRACKET ASSEMBLY AND MOUNTING (5.4 Models only) ................10
9. EGR CONTROL MOUNTING AND MAIN MOUNTING PLATE SUPPORT
(4.6 Models only)..................................................................................................................12
10. FUEL MANAGEMENT UNIT (FMU) .....................................................................................13
11. IDLER AIR CONTROL RESONATOR AND CRANKCASE VENT HOSE
REROUTING........................................................................................................................14
12. SUPERCHARGING MOUNTING .........................................................................................14
13. MASS AIR FLOW SENSOR REMOVAL, MOUNTING AND ASSEMBLY ............................17
14. AIR INLET/BYPASS ASSEMBLY .........................................................................................17
15. DISCHARGE ........................................................................................................................19
16. FINAL CHECK......................................................................................................................19