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Handlebar
14
Steering
Column
Handlebar
Housing -
Bottom Half
Cap Nut
• Push firmly on the handlebar to make sure that the bot-
tom half of the handlebar housing and the handlebar are
fully seated on the vehicle body.
• Fit a cap nut on the end of the steering column.
• Tap the cap nut with a hammer to secure it on the end of
the steering column.
• Pull up on the handlebar to make sure the assembly is
secure.
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• Fit the top half of the handlebar housing onto the bottom
half of the handlebar housing.
• Insert three #8 x
3
/4" screws (black) through the holes in
the top half of the handlebar housing and tighten the
screws with a Phillips screwdriver. Do not over-tighten.
Handlebar
Housing -
Top Half
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Assembly
• Fit the front fairing onto the handlebar assembly. Make
sure that the screw tabs on the handlebar assembly are
aligned with the screw pegs on the front fairing.
• Insert four #8 x
3
/4" screws (black) through the top half
of the handlebar housing and into the front fairing and
tighten the screws with a Phillips screwdriver. Do not
over-tighten.
• Insert two #8 x
3
/
4" screws (black) up through the bottom
half of the handlebar housing and into the front fairing
and tighten the screws with a Phillips screwdriver.
Do not over-tighten.
Helpful Hint: You may want to use a long shaft screw-
driver to tighten the screws going into the bottom half of
the handlebar housing.
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Steering
Column
Handlebar
Neck
Rib
Groove
Sound
Box
Handlebar
Housing -
Bottom Half
Helpful Hint: You may want the help of another adult to
support the steering column near the steering linkage
while assembling the handlebar to the vehicle body.
• Slide the bottom half of the handlebar housing onto the
end of the steering column. Make sure the rim on the
bottom of the handlebar housing fits into the hole in the
vehicle body.
• Slide the handlebar, neck side down, onto the end of the
steering column. Make sure the handlebar arms fit into
the grooves in the handlebar housing and that the
soundbox fits over the rib.
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Handlebar
Assembly
Screw
Tab
Screw
Peg
Front Fairing
Screw
Tab
Screw
Peg