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PERIODIC MAINTENANCE AND MINOR REPAIR
6-39
6
CAUTION:
ECA11050
Do not apply the brake after the
brake calipers have been removed,
otherwise the brake pads will be
forced shut.
EAU33932
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Insert the wheel axle.
3. Lower the front wheel so that it is
on the ground.
4. Install the brake calipers by install-
ing the bolts, and then tightening
them to the specified torque.
NOTE:
Make sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.
5. Install the brake hose holders by
installing the bolts and nuts.
6. Secure the wheel axle by installing
the axle bolt, and then tightening
the axle bolt to the specified
torque.
NOTE:
While tightening the axle bolt, hold the
wheel axle with a 19-mm hexagon
wrench to keep it from turning.
7. Tighten wheel axle pinch bolt B,
and then tighten pinch bolt A to the
specified torque.
8. Retighten pinch bolt B to the spec-
ified torque.
9. Tap the outer side of the right fork
leg with a rubber mallet to align it
with the end of the wheel axle.
10. Tighten wheel axle pinch bolt D,
and then tighten pinch bolt C to the
specified torque.
11. Retighten pinch bolt D to the spec-
ified torque.
1. Wheel axle
Tightening torque:
Brake caliper bolt:
35 Nm (3.5 m·kgf, 25 ft·lbf)
Tightening torque:
Axle bolt:
91 Nm (9.1 m·kgf, 66 ft·lbf)
1. Front wheel axle pinch bolt A
2. Front wheel axle pinch bolt B
3. Front wheel axle pinch bolt C
4. Front wheel axle pinch bolt D
Tightening torque:
Wheel axle pinch bolt:
26 Nm (2.6 m·kgf, 19 ft·lbf)
U4B1E0E0.book Page 39 Wednesday, October 12, 2005 2:32 PM