Periodic maintenance
41
ESU11560
General maintenance and lubrication chart
ITEM REMARKS
INITIAL EVERY
PAGE
1 month
or 800 km
(500 mi)
(40 hr)
Seasonally
or
4000 km
(2500 mi)
(200 hr)
Engine oil
• Change (warm engine before
draining)
48
*
Engine oil filter car-
tridge
• Replace.
Every
20000 km
(12000 mi)
48
* Cooling system
• Check coolant level.
• Air bleed the cooling system if
necessary.
52
*
Primary and sec-
ondary clutches
• Check engagement and shift
speed.
• Adjust if necessary.
—
Whenever operating ele-
vation is changed.
—
• Inspect sheaves for wear and
damage.
• Inspect weights/rollers and
bushings for wear for primary.
• Inspect ramp shoes/bushings
for wear for secondary.
• Replace if necessary.
—
• Lubricate with specified
grease.
—
* Drive chain
• Check chain slack.
• Adjust if necessary.
Initial at 500 km (300 mi)
and every 800 km (500
mi) thereafter.
57
* Drive chain oil
• Check oil level. 57
• Change. 57
*
Brake and parking
brake
• Adjust free play and/or replace
pads if necessary.
58
• Change brake fluid.
See NOTE following this
chart.
58
Control cables
• Make sure that operation is
smooth.
• Lubricate if necessary.
64
*
Disc brake installa-
tion
• Check for slight free play.
• Lubricate shaft with specified
grease as required.
Every 1600 km (1000
mi)
—
* Slide runners
• Check for wear and damage.
• Replace if necessary.
61
*
Skis and ski run-
ners
• Check for wear and damage.
• Replace if necessary.
60
U8GL10E0.book Page 41 Friday, May 18, 2007 3:17 PM