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Volkswagen New Beetle
1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical
Engine, removing and installing (Page 10-15)
Installation notes
Installation is carried out in the reverse sequence, when doing this note the following:
- Check whether the dowel sleeves for centralizing engine/gearbox are in the cylinder
block, install if necessary.
- Fit intermediate plate onto sealing flange and slide onto dowel sleeves - arrows - .
Vehicles with manual gearbox
- Check centering of clutch drive plate, if necessary.
- Check clutch release bearing for wear, renew if necessary.
- Lightly grease clutch release bearing, release bearing guide sleeve and splines on
input shaft with G 000 100.
- Install hydraulic clutch slave cylinder:
Repair Manual, 5 - Speed Manual Transmission 02J, Repair Group 30
- Install selector mechanism.
- If necessary, adjust gearchange cables:
Repair Manual,
Manual Transmission 02J, Repair Group 34
Vehicles with automatic gearbox
- Only use nuts approved in parts programme to secure torque converter to drive
plate.