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Fork
SUSPENSION FORK
Some fork models differ from the one illustrated. Those models are
not adjustable and require no maintenance other than keeping it free
from dirt and grime.
RST - Regular Maintenance
The following maintenance should be performed every month (if riding
off-road), or whenever you feel performance is
deteriorating.
1. With the fork apart, thoroughly clean all parts.
2. Apply a thin coat of grease to the upper tubes, coil springs, and all
internal bushings.
RST - Reassembly
1. Slide upper tubes into lower tubes.
2. Firmly hold lower tube and turn clockwise until it will not turn anymore.
3. Align the brake arch mounts on both lower tubes and install brake arch.
4. Tighten brake arch bolts to 70-80 in.-lbs (8-9.2 Nm).
Check before each ride:
1. Make sure the headset is properly secured.
2. Make sure the exposed portions of the upper tubes are clean.
3. Make sure the quick releases are properly secured.
4. Make sure the front brake cable housing is properly seated into the
brake cable stop.
5. Check tire clearance and clearance between the top of the front
brake straddle cable carrier and the bottom of the cable stop.
Make sure the front brake cable is routed to the brake cable stop
located on the brake arch. Do not route the cable through the
stem or any other mounts or cable stops.