Polaris trailboss 04 Offroad Vehicle User Manual


 
68
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item Hours/
Miles
Frequency Remarks
Radiator/Oil Cooler 100 hrs. 12 months Inspect; clean external sur-
face
Cooling system
hoses
100 hrs. 12 months Inspect
J Clutches (drive and
driven)
100 hrs. 12 months Inspect; clean
Engine mounts 100 hrs. 12 months Inspect
J
L
Valve clearance 100 hrs. 12 months Inspect; adjust
J Shift selector 200 hrs. 24 months Change lubricant every two
years
J Brake fluid 200 hrs. 24 months Change every two years
J Front wheel
bearings
300 hrs. 36 months Inspect; replace as needed
Spark arrestor 300 hrs. 36 months Clean out
L
Idle speed As required Adjust
Recoil housing As required Drain moisture out after rid-
inginwater
J Toe adjustment As required Periodic inspection; adjust
when parts are replaced
Headlight aim As required Adjust as needed
" More often under severe use, such as dirty or wet conditions
L Emission Control System Service (California)
J Dealer service item
Improperly performing the procedures marked with a J could
result in component failure and lead to serious injury or death.
Have an authorized Polaris dealer perform these services.
WARNING