Polaris RZR 4 800 Offroad Vehicle User Manual


 
80
MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
D Have an authorized POLARIS dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
Ź
E
Throttle cable/
Throttle Release
Switch
50 H 6 M 300 (500) Inspect; adjust; lubricate;
replace if necessary
E Throttle body air
intake ducts/flange
50 H 6 M 300 (500) Inspect duct for proper
sealing/air leaks
Ź General lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.
Ź Oil lines, fasteners 50 H 6 M 1000 (1600) Inspect for leaks and loose
fittings
Shift Linkage 50 H 6 M 500 (800) Inspect, lubricate, adjust
D Steering 50 H 6 M 500 (800) Lubricate
Ź Front Suspension 50 H 6 M 500 (800) Lubricate
Ź Rear Suspension 50 H 6 M 500 (800) Lubricate
Cooling system (if
applicable)
50 H 6 M 500 (800) Inspect coolant strength
seasonally; pressure test
system yearly
Ź Engine oil change 100 H 6 M - Change the oil and filter
Ź Demand drive fluid 100 H 12 M - Change fluid
Ź Rear gearcase oil 100 H 12 M - Change fluid
Ź Main gearcase oil 100 H 12 M - Change fluid
Ź Transfer case oil 100 H 12 M - Change fluid
D
E
Fuel system 100 H 12 M 600 (1000) Check for leaks at tank cap,
lines, filter, pump, throttle
body; replace lines every two
years
Ź
E
Spark plug 100 H 12M 600 (1000) Inspect; replace as needed