Polaris 9919412 Offroad Vehicle User Manual


 
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MAINTENANCE AND LUBRICATION
Rear Gearcase Oil (600/700)
The rear gearcase fill plug (1) is
located on the rear of the
gearcase. Always check and
change the rear gearcase oil at
the intervals outlined in the
Periodic Maintenance Chart
beginning on page 66.
Maintain the rear gearcase
oil level (2) even with the bottom
of the fill hole. We recommend
the use of Polaris ATV Angle
Drive Fluid (or GL5 80-90
weight gear lube). See page 113
for the part numbers of Polaris products.
Oil Check
1. Position t he ATV on a level surface.
2. Remove the fill plug and view the oil level through the fill plug
hole.
3. Add the recommended gearcase oil as needed.
4. Reinstall the fill plug. Torque to 14 ft. lbs. (19 Nm).
Oil Change
1. Place a drain pan beneath the drain and remove the drain plug (3).
Catch and discard used oil properly.
2. Clean and reinstall the drain plug with a new sealing washer.
Torque to 14 ft. lbs. (19 Nm).
3. Remove the fill plug and add 5 ounces (150 ml) of the
recommended gearcase oil.
4. Inspect the oil level, which should be maintained level with the
bottom of the fill plug hole.
5. Reinstall the fill plug. Torque to 14 ft. lbs. (19 Nm).
6. Check for leaks.