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MANUAL TRANSMISSION (E -W) -
Transmission
22A-3-15
PWEE9508
E
May 1995Mitsubishi Motors Corporation
"
U
A
5TH GEAR WHEEL INSTALLATION
(1) Apply a few drops of sealant (Loctite 242) to the gear
wheel.
(2) Fit the gear wheel on the shaft.
(3) Press the gear wheel with the bolt and shim on to the
output shaft.
(4) Remove the bolt and shim.
"
V
A
SYNCHRONIZER HUB/SYNCHRONIZER SPRING/
SYNCHRONIZER SLEEVE/5TH SPEED SHIFT FORK
INSTALLATION
(1) Fit the hub in the synchronizer sleeve.
(2) Locate the synchronizer spring 12 at the bottom in the
recess.
(3) Locate the selector fork 13 in the synchronizer hub 14
with the long side facing towards the transmission case.
(4) Fit the hu b over the input shaft and at the same time
slide the selector fork over the shift rail assembly.
(5) Press the h u b on to the input shaft with the old lock
nut.
(6) Remove the lock nut.
"
W
A
LOCK NUT/SHIM/BOLT INSTALLATION
(1) Press the synchronizer hub into 5th gear.
(2) Push down the reverse idler gear shaft.
(3) Fit and tighten a new lock nut.
(4) Locate the shim 15.
(5) Apply a few drops of sealant (Loctite 242) to the bolt.
(6) Fit and tighten the bolt.
NOTE
Put the gears in neutral.
"
X
A
SPRING PIN INSTALLATION
(1) Raise the selector fork.
(2) Fit a new (long) spring pin in the selector fork.
(3) Tap in the spring pin to its full extent.
NOTE
The slit in the spring pin must b e in axial alignment with
the reverse idler gear shaft.
(4) Check for correct operation.
"
Y
A
O-RING/REAR COVER/BOLT INSTALLATION
(1) Place a new O-ring on the transmission case.
(2) Locate the rear cover carefully on account of the oil guide.
(3) Fit and tighten the bolts.
1314
12
15
135 Nm
80 Nm
AddedPWEE9508-BMitsubishi Motors Corporation
May 1996
E
25 Nm
25 Nm
25 Nm