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108602 10/08 c-1
Table of Contents
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2
Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3
Hydraulic System Installation—S/N 07120009 and higher . . . . . . . 3-2
Hydraulic System Installation—S/N prior to 07120009 . . . . . . . . . . 3-6
Chapter 4
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Chapter 5
Kawasaki Engine Installation (Remote Air Cleaner) . . . . . . . . . . . . 5-2
Kawasaki 25 HP Engine Installation (With HD Air Cleaner) . . . . . . 5-6
Kawasaki 26 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Kawasaki 29 HP Engine Installation (With HD Air Cleaner) . . . . . . 5-10
Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Fuel System Installation (Air Cooled Engines) . . . . . . . . . . . . . . . . 5-18
Fuel System Installation (Liquid Cooled Engines). . . . . . . . . . . . . . 5-20
Instrument Panel Assembly (Air Cooled) . . . . . . . . . . . . . . . . . . . . 5-22
Instrument Panel Assembly (Liquid Cooled). . . . . . . . . . . . . . . . . . 5-24
Electrical Schematic (799320) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Electrical Schematic—Kawasaki LC (799338) . . . . . . . . . . . . . . . . 5-27
Chapter 6
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front Wheel Breakdown—747782 . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Optional Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . 6-5
Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Chapter 7
66" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . 7-2
66" Side Discharge XR7 Deck Pulley Assembly. . . . . . . . . . . . . . . 7-4
60" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . 7-6
60" Side Discharge XR7 Deck Pulley Assembly. . . . . . . . . . . . . . . 7-8
54" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . 7-10
54" Side Discharge XR7 Deck Pulley Assembly. . . . . . . . . . . . . . . 7-12
Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 7-14
Side Discharge Deck—"B" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 7-16
54" Rear Discharge Deck Assy—S/N 08100000 & Higher . . . . . . . 7-18