Giant P300 Automobile Parts User Manual


 
2
INSTALLATION INSTRUCTIONS
4. Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connections,
and other system areas. The use of a dampener
with Giant Industries, Inc. pumps is optional, although
recommended by Giant Industries, Inc. to further
reduce system pulsation. Dampeners can also
reduce the severity of pressure spikes that occur in
systems using a shut-off gun. A dampener must be
positioned downstream from the unloader.
5. When viewed from the side of the pump, crank-
shaft rotation is clockwise on pumps with left handed
shafts and counterclockwise on pumps with right
handed shafts. Reverse rotation may be safely
achieved by following a few guidelines available
upon request from Giant Industries, Inc. Required
horsepower for system operation can be obtained
from the charts on pages 3-7 and 10.
6. Before beginning operation of your pumping
system, remember: Check that the crankcase and
seal areas have been properly lubricated per recom-
mended schedules. Do not run the pump dry for
extended periods of time. Cavitation will result in
severe damage. Always remember to check that all
plumbing valves are open and that pumped media
can flow freely to the inlet of the pump.
IMPORTANT OPERATING CONDITIONS
Failure to comply with any of these conditions invalidates the warranty.
2. Pump operation must not exceed rated pres-
sure, volume, or RPM.
A pressure relief device
must be installed in the discharge of the system.
3. Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.
4. Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.
1. Prior to initial operation, add oil to the crank-
case so that oil level is between the two lines on
the oil dipstick. DO NOT OVERFILL.
Use Giant oil - P/N 01153 .
Crankcase oil should be changed after the
first 50 hours of operation, then at regular inter-
vals of 500 hours or less depending on operating
conditions.
Installation of the Giant Industries, Inc., pump
is not a complicated procedure, but there are
some basic steps common to all pumps. The
following information is to be considered as a
general outline for installation. If you have
unique requirements, please contact Giant
Industries, Inc. or your local distributor for
assistance.
1. The pump should be installed flat on a base to a
maximum of a 15 degree angle of inclination to
ensure optimum lubrication.
2. The inlet to the pump should be sized for the flow
rate of the pump with no unnecessary restrictions
that can cause cavitation. Teflon tape should be
used to seal all joints. If pumps are to be operated at
temperatures in excess of 160
0
F, it is important to
insure a positive head to the pump to prevent cavita-
tion.
3. The discharge plumbing from the pump should be
properly sized to the flow rate to prevent line pres-
sure loss to the work area. It is essential to provide
a safety bypass valve between the pump and the
work area to protect the pump from pressure spikes
in the event of a blockage or the use of a shut-off
gun.
Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used
carelessly and without regard to its potential hazard, it can cause serious injury.