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ACTUATOR PARTS BREAKDOWN
5221
Coupler Repair Kit
2î Ball Coupler RATED
AT 6000#
not included
29
REF.
NO. PART NO. QTY. DESCRIPTION
Model 91 ACTUATOR PARTS LIST
1. 05432 1 6000# 2" Ball Coupler (zinc plated)
2. 01896 3 1/2"-13UNC x 4" Hex Head Bolt (gr.5)
3. 02178 3 1/2"-13UNC Nylon Insert Lock Nut
4. 05441-95 1 Front Shock Pin 5/8" dia x 3 (straight tube)
- 05426 1 Front Shock Pin (drop tube actuators)
5. 11078-?? 1 Straight Tube Actuator Slider
- 11079-?? 1 Drop Tube Actuator Slider
6. SB12426 1 Damper/ Shock
7. 11164-?? 1 3 Bolt Mount Outer Case
8. 05424 2 5/16" External Tooth Lock Washer
9. 02363 2 5/32" x 1 1/4 Cotter Pin(Qty 3 w/drop tube)
**10. 05408 1 3/32" Cable with hooks
11. SB10555 - Replacement S-Hooks ONLY
**12. 05693-?? 1 Emergency Lever Spring
13. 05961 2 5/16"-18UNC x 5/8" Hex Head Bolt (gr.5)
14. 00618 4 1/4-20UNC x 2" Hex Head Bolt (gr.5)
15. 00057 4 1/4" Lock Washer
**16. 05951-?? 1 Emergency Lever Assembly
17. 03876 1 Master Cylinder Cap w/ Diaphragm & O-ring
- 05849 1 O-Ring Only (not shown)
18. 05977 1 Push Rod Assembly
19. 00062 4 1/4-20 UNC Hex Nut
20. 09153 - Plastic Master Cyl. Gasket ONLY
21. 10616 1 Master Cylinder (drum brakes)
- 11190 - Master Cylinder (discbrakes)
22. SB12098 1 .018 Connector Orifice (Drum Brakes)
- 05679 1 Inverted Flare Adapter (Disc Brakes)
23. 03866-?? 1 Lever Guide
24. 05687 1 Master Cylinder Protective Boot
25. 05986-?? 1 Connecting Pin
26. 10965 1 Upper Slider
27. 10966 1 Lower Slider
28. 10967 2 Side Spacers
- 5401 - Lever Replacement Kit (incl. items w/**)
- 5650 - Master Cyl. Replacement Kit (drum)
- 5672 - Master Cyl Replacement Kit (disc)
- 5221 - Coupler Repair Kit
29. 02920 - Thumb Lock ONLY
5398 Master Cylinder
Repair Kit (drum)
(gasket 09153 included)
23
**16
22
20
21
19
17
24
13
14
11
9
**10
6
4
3
2
7
5
15
1
8
REF. PART
NO. NO. QTY. DESCRIPTION
KIT #5404 PARTS LIST
30. 04594 - EPDM Black Tubing
31. 05561 1 Solenoid Valve
32. 09153 1 Master Cylinder Gasket (not shown)
33. 10373 1 Brass Fitting Str. .2 HB x 10-32 NF
34. 10374 2 Crimp Clamp
35. 10375 1 Straight Nipple 1/8 MPT x 1/8 MPT
36. 10376 1 Brass Elbow 1/8 MPT x .2 HB
Drill the hole using a 5/32î bit. Hole location
is .900î right of top left corner and .900î down
from top of master cylinder. Tap hole with 10-32 NF tap
30
31
33
34
35
36
34
Please order replacement parts by PART NO. and DESCRIPTION
Remove Fitting (#22)
from Master Cylinder
and relocate to this hole
2
8
9
14
15
18
19
25
26
27
28
28
**12
5482 Master Cylinder
Repair Kit (disc)
(gasket 09153 included)
5
Optional Drop Tube
Slider
See Page 19 for additional Slider
Tube and Outer Case options
4
9
Note: -?? = -30 Black -91 Yellow Chromate
-95 Plated -97 Primed Red
Indicate color when ordering parts
(OPTIONAL) FREE BACKING
SOLENOID KIT PARTS BREAK-
DOWN 5404 (FIELD INSTALL)
5629 (FACTORY INSTALL)