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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ...........1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Tachometer unit .............................3-4
Self-diagnosis devices ....................3-4
Fuel gauge .....................................3-5
Handlebar switches ........................3-5
Clutch lever ....................................3-6
Shift pedal ......................................3-7
Brake lever .....................................3-7
Brake pedal ....................................3-7
Fuel tank cap ..................................3-8
Fuel ................................................3-8
Starter (choke) lever .......................3-9
Seat ..............................................3-10
Helmet holder ...............................3-10
Storage compartment ...................3-11
Adjusting the front fork .................3-11
Adjusting the shock absorber
assembly ...................................3-13
EXUP system ...............................3-15
Sidestand ..................................... 3-15
Ignition circuit cut-off system ....... 3-16
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list ................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-3
Shifting ........................................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
PERIODIC MAINTENANCE .......... 6-1
Owner’s tool kit .............................. 6-1
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-5
Removing and installing panels ..... 6-9
Checking the spark plugs ............ 6-10
Canister (for California only) ........ 6-11
Engine oil and oil filter cartridge ... 6-12
Coolant ........................................ 6-14
Cleaning the air filter element ...... 6-17
Carburetors .................................. 6-19
Checking the throttle cable
free play ....................................6-19
Valve clearance ............................6-20
Tires .............................................6-20
Cast wheels ..................................6-23
Accessories and replacement
parts ..........................................6-23
Adjusting the clutch lever
free play ....................................6-24
Adjusting the rear brake light
switch ........................................6-24
Checking the front and rear brake
pads ..........................................6-25
Checking the brake fluid level ......6-25
Changing the brake fluid ..............6-26
Drive chain slack ..........................6-27
Lubricating the drive chain ...........6-28
Checking and lubricating the
cables .......................................6-29
Checking and lubricating the
throttle grip and cable ...............6-29
Checking and lubricating the
brake and shift pedals ...............6-29
Checking and lubricating the
brake and clutch levers .............6-30
Checking and lubricating the
centerstand and sidestand ........6-30
Lubricating the swingarm pivots ... 6-30
Lubricating the rear suspension ...6-31
Checking the front fork .................6-31
Checking the steering ..................6-32
U1C210E0.book Page 1 Tuesday, September 21, 2004 1:28 PM