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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-2
Removing and installing the cowling and
panels ................................................................6-5
Checking the spark plugs ....................................6-8
Engine oil and oil filter cartridge ..........................6-9
Final gear oil ......................................................6-12
Checking the coolant level .................................6-13
Cleaning the air filter element ............................6-15
Checking the engine idling speed ......................6-16
Adjusting the throttle cable free play ..................6-17
Adjusting the valve clearance ............................6-17
Tires ...................................................................6-17
Cast wheels .......................................................6-20
Clutch lever free play .........................................6-20
Adjusting the brake lever free play .....................6-21
Adjusting the brake pedal position .....................6-21
Adjusting the rear brake light switch ..................6-22
Checking the front and rear brake pads .............6-22
Checking the brake and clutch fluid levels .........6-23
Changing the brake and clutch fluids .................6-24
Checking and lubricating the cables ................. 6-24
Checking and lubricating the throttle grip and
cable ............................................................... 6-25
Checking and lubricating the brake and shift
pedals ............................................................. 6-25
Checking and lubricating the brake and clutch
levers ............................................................... 6-25
Checking and lubricating the centerstand and
sidestand ......................................................... 6-26
Lubricating the rear suspension ........................ 6-26
Checking the front fork ...................................... 6-27
Checking the steering ....................................... 6-27
Checking the wheel bearings ............................ 6-28
Battery ............................................................... 6-29
Replacing the fuses .......................................... 6-30
Replacing a headlight bulb ................................ 6-31
Replacing a tail/brake light bulb ........................ 6-32
Replacing a turn signal light bulb ...................... 6-33
Troubleshooting ................................................. 6-33
Troubleshooting charts ...................................... 6-34
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM