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8-5
General maintenance and lubrication chart
NO. ITEM
CHECK OR MAINTENANCE
JOB
INITIAL EVERY
Whichev-
er comes
first
month 1 3 6 6 12
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours 20 80 160 160 320
1
*
Timing chain
Check chain tension.
Adjust if necessary.
√ √ √ √
2 Air filter element
Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
4
*
Front brake
Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary.
√ √ √ √ √
Replace brake shoes. Whenever worn to the limit
7
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√ √ √ √
8
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √ √ √
8
5
*
Rear brake
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√ √ √ √ √
Replace brake pads. Whenever worn to the limit
6
*
Brake hoses
Check for cracks or other damage, and replace if
necessary.
√ √ √ √
Replace. Every 4 years
3
*
Clutch
Check operation.
√ √ √ √