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TABLE OF CONTENTS
For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the
back of this manual and ask for a Customer Service Representative.
SERVICING THE STANLEY POWER UNIT: This manual contains safety, operation, and routine mainte-
nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than
routine maintenance, must be performed by an authorized and certifi ed dealer. Please read the following
warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM-
PROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
WARNING
SAFETY SYMBOLS .............................................................................................................................................................5
SAFETY PRECAUTIONS .....................................................................................................................................................6
TOOL STICKERS & TAGS ...................................................................................................................................................7
HYDRAULIC HOSE REQUIREMENTS ................................................................................................................................8
HTMA REQUIREMENTS ......................................................................................................................................................9
OPERATION .......................................................................................................................................................................10
PREPARATION FOR USE ...............................................................................................................................................10
CONTROLS ........................................................................................................................................................................12
STARTUP ...........................................................................................................................................................................12
FOR 5 GPM OPERATION ................................................................................................................................................ 12
FOR 8 GPM OPERATION ................................................................................................................................................ 12
COLD WEATHER STARTUP ........................................................................................................................................... 13
SHUTDOWN .................................................................................................................................................................... 13
ROUTINE MAINTENANCE ................................................................................................................................................14
STORAGE ........................................................................................................................................................................14
PROGRAMMABLE CONTROLLER ...................................................................................................................................15
CALIBRATION ....................................................................................................................................................................15
CHECKING PERFORMANCE CONTROL™ (ELECTRONIC GOVERNOR-STATIC CHECK) ..........................................15
FAULT CODES ...................................................................................................................................................................15
TESTING & TROUBLESHOOTING ................................................................................................................................... 17
GENERAL ..........................................................................................................................................................................17
TESTING THE HYDRAULIC CIRCUIT ..............................................................................................................................17
TESTING THE 5 GPM HTMA TYPE 1 CIRCUIT ................................................................................................................17
TROUBLESHOOTING .......................................................................................................................................................18
SPECIFICATIONS ..............................................................................................................................................................19
SERVICE ............................................................................................................................................................................20
FIGURE 1. BRIGGS ENGINE ASSEMBLY .......................................................................................................................24
FIGURE 1. BRIGGS ENGINE PARTS LIST ......................................................................................................................25
FIGURE 2. FRAME PARTS ..............................................................................................................................................26
FIGURE 3. HOSES, FITTINGS & CLAMPS ......................................................................................................................27
FIGURE 4B. MAIN POWER UNIT WIRING HARNESS ....................................................................................................28
WARRANTY ....................................................................................................................................................................... 29