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MAINTENANCE
Gearcases
Gearcase Specification Chart
Use of other fluids may result in improper operation of components. See
page 132 for the part numbers of POLARIS products.
Spark Plugs
Spark Plug Gap/Torque
NOTICE: Using non-recommended spark plugs can result in serious engine
damage. Always use POLARIS-recommended spark plugs. Refer to
the specifications section beginning on page 128.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 93.
CAUTION! A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.
Gearcase Lubricant Capacity Fill Plug
Torque
Drain Plug
Torque
Transmission
(Main Gearcase)
AGL Gearcase
Lubricant &
Transmission
Fluid
44 oz.
(1300 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Demand Drive
Unit (Front
Gearcase)
Demand Drive
Fluid
6.75 oz.
(200 ml)
8-10 ft. lbs.
(11-14 Nm)
8-10 ft. lbs.
(11-14 Nm)
Electrode Gap Spark Plug Torque
0.7-0.8 mm 7 ft. lbs. (10 Nm)