67
MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
"
Oil tank vent hose
(if equipped)
100 H 12 M 1000 (1600) Inspect routing, condition
J
E
Valve clearance 100 H 12 M 1000 (1600) Inspect; adjust
J
E
Fuel system/filter 100 H 12 M 1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
"
Engine mounts 100 H 12 M 1000 (1600) Inspect
Exhaust muf fler/
pipe
100 H 12 M 1000 (1600) Inspect
J
E
Spark plug 100 H 12 M 1000 (1600) Inspect; replace as needed
J
E
Ignition T iming 100 H 12 M 1000 (1600) Inspect
"
Wiring 100 H 12 M 1000 (1600) Inspect for wear , routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
J
Clutches (drive
and driven)
100 H 12 M 1000 (1600) Inspect; clean; replace worn
parts
J
Front wheel
bearings
100 H 12 M 1000 (1600) Inspect; replace as needed
J
Brake fluid 200 H 24 M 2000 (3200) Change every two years
Spark arrestor 300 H 36 M 3000 (4800) Clean out
Idle speed -- Adjust as needed
J
Toe adjustment -- Inspect periodically; adjust
when parts are replaced
Headlight aim -- Adjust as needed
" Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
J Have an authorized Polaris dealer perform these services.