82
MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
Ź Oil lines and
fasteners
100 H 6 M 1000 (1600) Inspect for leaks and loose
fittings
Ź Engine oil change 100 H 6 M 1000 (1600) Change the oil and filter
Ź Demand drive fluid
(normal use)
100 H 12 M 1000 (1600) Change fluid
Ź Middle gearcase
oil (6x6)
100 H 12 M 1000 (1600) Change fluid
Ź Rear gearcase oil 100 H 12 M 1000 (1600) Change fluid
Ź Transmission oil 100 H 12 M 1000 (1600) Change fluid
Fuel system 100 H 12 M 620 (1000) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
Ź Radiator 100 H 12 M 620 (1000) Inspect; clean external
surfaces
Ź Cooling hoses 100 H 12 M 620 (1000) Inspect for leaks
Ź Engine mounts 100 H 12 M 620 (1000) Inspect
Exhaust muffler/
pipe
100 H 12 M 620 (1000) Inspect
D Spark plug 100 H 12 M 620 (1000) Inspect; replace as needed
Ź Wiring 100 H 12 M 620 (1000) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
D Clutches (drive
and driven)
100 H 12 M 620 (1000) Inspect; clean; replace worn
parts
D Shift selector
lubricant
200 H 24 M 1240 (2000) Inspect; replace as needed
D Brake fluid 200 H 24 M 1240 (2000) Change every two years
D ADC fluid 200 H 24 M 1240 (2000) Change every two years
Ź
D
Fuel filter 200 H 24 M 1240 (2000) Check for leaks around lines.
Replace every 2 years, more
often under
extreme conditions.
Spark arrester 300 H 36 M 1860 (3000) Clean out
D Toe adjustment - Inspect periodically; adjust
when parts are replaced
Ź
D
Auxiliary brake - Inspect daily; adjust as
needed
Headlight aim - Adjust as needed