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MAINTENANCE
Lubrication Guide
Check and lubricate all components at the intervals outlined in the Peri-
odic Maintenance Chart beginning on page 76. Items not listed in the
chart should be lubricated at the General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
Item Recommended
Lubricant
Capacity
at Fluid
Change
Fill Plug
Torque
Drain Plug
Torque
Inspection
Procedure
550 Engine Oil PS-4 PLUS
Performance
Synthetic 2W-50
2 qt.
(1.9 l)
--- 15-17 ft. lbs.
(20-23 Nm)
Page 81.
850 Engine Oil PS-4 PLUS
Performance
Synthetic 2W-50
2 qt.
(1.9 l)
--- 12 ft. lbs.
(16 Nm)
Page 81.
Transmission
Oil
Synthetic
SPORTSMAN
XP Transmission
Fluid
32 oz.
(946 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Page 84.
Demand Drive
Fluid (Front
Gearcase)
Demand Drive
PLUS Fluid
9.3 oz.
(275 ml)
8-10 ft. lbs.
(11-14 Nm)
11 ft. lbs.
(15 Nm)
Page 86.
Rear
Gearcase Oil
ATV Angle Drive
Fluid (or GL5 80-
90 weight gear
lube)
7.1 oz.
(210 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Page 87.
Brake Fluid DOT 4 Only --- --- --- Page 30.
ADC Fluid Demand Drive
PLUS Fluid
--- --- --- Page 88.
Front Prop
Shaft Yoke
Polaris Premium
U-Joint Lube
Grease fittings (3 pumps maximum) every 500 miles,
before long periods of storage, or after pressure
washing or submerging.
Front Prop Shaft Yoke
Front