Polaris 9922090 Offroad Vehicle User Manual


 
78
MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
X
E
Air filter,
main element
- Weekly - Inspect; replace as needed
X Engine oil change 20 H 1 Month 500 (800) Perform break-in oil and filter
change (see page 52)
X
Q
Brake pad wear 10 H Monthly 100 (160) Inspect periodically
Battery 20 H Monthly 200 (320) Check terminals; clean; test
Q
ADC fluid 25 H - - Change fluid if extreme use
conditions (see page 88)
X Rear gearcase oil
(if equipped)
25 H Monthly 250 (400) Inspect level
X Transmission oil 25 H Monthly 250 (400) Inspect level
X Demand drive fluid 25 H Monthly 250 (400) Inspect level
X General
lubrication
50 H 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.
Q
E
Throttle Cable/
ETC Switch
50 H 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
E Throttle Body
Intake Duct
50 H 6 M 500 (800) Inspect duct for proper seal-
ing/air leaks
Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as
needed
Cooling system 50 H 6 M 1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
X Radiator
(if applicable)
50 H 6 M 1000 (1600) Inspect; clean external
surfaces
X Cooling hoses
(if applicable)
50 H 6 M 1000 (1600) Inspect for leaks
X Engine oil change 100 H 6 M 1000 (1600) Change the oil and filter
X Rear gearcase oil
(if equipped)
100 H 12 M 1000 (1600) Change fluid
X Transmission oil 100 H 12 M 1000 (1600) Change fluid
X Demand drive fluid 100 H 12 M 1000 (1600) Change fluid
Fuel system 100 H 12 M 1000 (1600) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
X Engine mounts 100 H 12 M 1000 (1600) Inspect
Exhaust muffler/
pipe
100 H 12 M 1000 (1600) Inspect