Polaris 800 Offroad Vehicle User Manual


 
72
MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Perform these procedures more often for vehicles subjected to severe use.
Have an authorized POLARIS dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
Steering - Pre-Ride - Make adjustments as need
ed. See Pre-Ride Checklist
on page 46.
Front suspension - Pre-Ride -
Rear suspension - Pre-Ride -
Tires - Pre-Ride -
Brake fluid level - Pre-Ride -
Brake lever travel - Pre-Ride -
Brake system - Pre-Ride -
Wheels/fasteners - Pre-Ride -
Frame fasteners - Pre-Ride -
Engine oil level - Pre-Ride -
Winch - Pre-Ride - See pages 64-65.
Air filter, pre-filter - Daily - Inspect; clean often; replace
as needed
Air box sediment
tube
- Daily - Drain deposits when visible
Coolant
(if applicable)
- Daily - Check level daily, change
coolant every 2 years
Headlamp/taillight - Daily - Check operation; apply
dielectric grease if replacing
Air filter,
main element
- Weekly - Inspect; replace as needed
Recoil housing
(if applicable)
- Weekly - Drain water as needed,
check often if operating in wet
conditions
Brake pad wear 10 H Monthly 100 (160) Inspect periodically
Battery 20 H Monthly 200 (320) Check terminals; clean; test
Demand drive fluid 25 H Monthly 250 (400) Inspect level; change yearly
Rear gearcase oil
(if equipped)
25 H Monthly 250 (400) Inspect level; change yearly
Transmission oil 25 H Monthly 250 (400) Inspect level; change yearly
Engine breather
filter (if equipped)
25 H Monthly 250 (400) Inspect; clean if needed