Polaris 120 Offroad Vehicle User Manual


 
55
ADULT SECTION
Maintenance
Careful periodic maintenance will help keep your vehicle in the safest,
most reliable condition. Inspection, adjustment and lubrication of
important components are explained in t he following chart and in the
maintenance section of this manual.
Service and adjustments are critical. If you’re not familiar with safe
service and adjustment procedures, have a qualified dealer perform
these operations.
NOTE: The following chart is a guide based on average riding
conditions. You may need to increase frequency based on
riding conditions. When inspection reveals the need for
replacement parts, we recommend the use of genuine
Polaris parts, available from your Polaris dealer.
ITEM DAILY WEEKLY OR
BEFORE
EXTENDED
PERIOD OF
OPERATION
50
HRS
100
HRS
150
HRS
SEE
PAGE
Check brake operation and
adjustment
X 60-61
Test engine stop switch
(auxiliary shut-off switch)
X 30
Test throttle safety switch X 29
Test tether switch X 33
Test throttle lever operation X 28
Test brake lever operation X 28
Check steering system
operation
X 28
Check operation of headlight
and taillight
X 33
Clean dust and chaff from
engine
X
Check ski skags, replace when
worn to 1/2 original diameter
X 78
Inspect fuel lines, replace if
needed
X 58
Check engine oil level X 64
Oil the drive chain Every10Hrs
Check track tension, tighten if
necessary
Every10Hrs 69
Grease the clutch Every15Hrs 63
Change oil At 20 Hrs X X X 64