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MANUAL TRANSMISSION (E -W) -
Transmission
22A-3-3
PWEE9508
E
May 1995Mitsubishi Motors Corporation
DISASSEMBLY SERVICE POINTS
A
A
"
BOLT/REAR COVER/O-RING REMOVAL
(1) Remove the bolts and lift off the rear cover carefully to
avoid damaging the oil pipe on the rear cover.
(2) Remove the O-ring.
A
B
"
BOLT/SHIM/LOCK NUT REMOVAL
(1) Engage two gears: first engage reverse gear and then
push the 5th gear synchronizer sleeve over the 5th speed
gear.
(2) Remove the bolt 1, shim 2 and lock nut 3.
A
C
"
SPRING PIN/5TH SPEED SHIFT FORK/
SYNCHRONIZER SLEEVE REMOVAL
(1) Support the shift rail assembly a nd remove the spring
pin with spring pin extractor MD998019.
(2) Tap the 5th speed shaft fork 4 together with the
synchronizer 5 off the shift rail assembly.
NOTE
Do not lose the spring pin.
A
D
"
SYNCHRONIZER HUB/SYNCHRONIZER RING/
SYNCHRONIZER SPRING/5TH SPEED GEAR/
BEARING SLEEVE/RETAINING RING REMOVAL
(1) Locate bearing puller MD998020 with attachments No.85
under the teeth of the synchronizer hub.
(2) Pull the synchronizer hub off the shaft.
(3) Remove the 5th speed gear 6, bearing sleeve 7 and
retaining ring 8.
A
E
"
5TH GEAR WHEEL REMOVAL
(1) Locate gear puller MD998348 over the 5th gear wheel.
(2) Pull the gear wheel off the shaft.
1
2
3
MD998019
5
MD998020
7
8
6
MD998348