KTM MXC Automobile Parts User Manual


 
9-20C
TIGHTENING TORQUES - ENGINE
Flange bolts - cylinder-head M 8 35 Nm (25 ft.lb)
Nuts-cylinder base M 10 35 Nm (25 ft.lb)
Flywheel collar nut M 12x1 60 Nm (44 ft.lb)
Nut for primary sprocket (LH thread) M 18x1.5 Loctite 243 150 Nm (110 ft.lb)
Nut for inner clutch hub M 18x1.5 Loctite 243 100 Nm (74 ft.lb)
Crankcase and cover bolts M 6 8 Nm (6 ft.lb)
Swingarm pivot M 14 100 Nm (74 ft.lb)
Flat head bolt release plate kickstarter M 6x16 Loctite 648 19 Nm (14 ft.lb)
Other bolts M 6 10 Nm (7 ft.lb)
M 8 25 Nm (19 ft.lb)
M 10 45 Nm (33 ft.lb)
Piston fitting clearance 0.06 mm (250) 0.06 mm (300) 0.08 mm (380)
Piston ring end gap 0.3–0.4 mm
Connecting rod bearing - radial clearance
0.021–0.032 mm
Transmission shafts end float 0.1–0.2 mm
Clutch springs - length Ø 2.5 new = 43 mm, minimum length = 42 mm
TOLERANCES AND FITTING CLEARANCES
GASKET THICKNESSES
Crankcase 0.5 mm
Clutch cover 0.5 mm
Cylinder bottom gasket as required
Available cylinder bottom gaskets 0.2/0.4/0.5/0.75 mm
Cylinder-head gasket O-rings
250 SX 250 MXC, EXC
BASIC CARBURETOR SETTING
Keihin PWK 38 AG PJ
010300
172 (170,175)
48 (45,50)
85
NOZ E (NOZ F)
III
7
1,5
55
Keihin PWK 38 AG
030300
178 (175,180)
45 (48)
85
NOZ G (NOZ H)
IV
6,5
1,5
300 MXC, EXC
Keihin PWK 38 AG
050300
175 (172,178)
45 (48)
85
NOZ H (NOZ I)
III
6,5
1,5
380 SX, MXC, EXC
Keihin PWK 38 AG
070300
170 (168,172)
45 (48)
85
NOZ G (NOZ I/NOZ H)
III
6,5
1,5
Carburetor
Carburetor setting number
Main jet
Idling jet
Starting jet
Jet needle
Needle position from top
Slide
Air adjustment screw open
Performance restrictor
Power jet jet