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15
PERIODIC MAINTENANCE SCHEDULE
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NOTE: If the inspection establishes that permissible tolerances are exceeded, the respective components must be replaced.
VITAL CHECKS AND CARE PROCEDURES TO BE CONDUCTED BY THE OWNER OR THE MECHANIC
before
each
start
after
every
cleaning
for cross
country
use
once
a
year
Check transmission oil level z
Check coolant level z
Check brake fluid level z
Check brake pads for wear z
Check brake performance z z
Lubricate and adjust actuating gas cable and nipples
z
Remove and clean dust sleeves of telescopic fork at regular intervals
z
Bleed fork legs regularly z
Clean and lubricate chain, check tension and readjust it if necessary z
z
Clean air filter and filter box z
Check tire inflation pressure and wear z
Check fuel line for leaks z
Drain and clean float chamber z
Verify smooth operation of all controls z
Treat exposed metal components (except for the brake and exhaust systems)
z
with wax-based anti-corrosion agents
Treat all electric plug-in connections with contact spray
z
Check all screws, nuts, and hose clamps for their tight fit at regular intervals
z
The kilometer reading for inspection intervals should not exceed 5 hours.
Maintenance work performed by your authorized KTM workshop is not a substitute for care and maintenance by the driver!
NOTE: A service hour counter (item no.: SXS05450600) is available from your KTM dealer for strict observance of the service
intervals.
ADDITIONAL SERVICE WORK TO BE PERFORMED UNDER A SEPARATE ORDER.
every
20 hours
every
40 hours
once a
year
Check the reed-type intake valve for wear
z z
Check the clutch discs for wear
z z
Check the length of the clutch springs
z z
Check the cylinder and piston for wear
z z
Check the eccentricity of the crankshaft journal
z z
Check the radial clearance of the conrod bearings
z
Check the radial clearance of the piston pin main bearing
z
Check the crankshaft main bearing for wear
z
Replace the crankshaft bearings and conrod bearings
z
Check the entire transmission including roller and bearings for wear
z
Perform complete fork maintenance
z
Perform complete suspension strut maintenance
z
Clean and lubricate the swinging-arm bearing
z
Clean and lubricate the steering-head bearing and sealing elements
z
Clean and adjust carburator
z
Change hydraulic clutch fluid
z
Change brake fluid
z