KTM 640 LC4 Motorcycle User Manual


 
ENGLISH
19
PERIODIC MAINTENANCE SCHEDULE »
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
at least
once a year
every 2 years or
20000 km
Perform complete fork maintenance
z
Perform complete suspension strut maintenance
z
Perform complete reversing lever maintenance
z
Clean and lubricate steering-head bearing and sealing elements
z
Clean and adjust the carburetor
z
Treat the electrical contacts and switches with contact spray
z
Treat battery connections with contact grease
z
Change the brake fluid
z
IF MOTORCYCLE IS USED FOR COMPETITION 5000 KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
Service intervalls should never be exceed by moor than 500 km.
Maintenance work done by KTM authorised workshops is not a substitute of care and checks done by the rider!
VITAL CHECKS AND CARE PROCEDURES TO BE CONDUCTED BY THE OWNER OR THE MECHANIC
before each
start
after every
cleaning
for cross
country use
once a year
Check oil level
z
Check brake fluid level
z
Check brake pads for wear
z
Check lighting system for proper operation
z
Check horn for proper operation
z
Lubricate and adjust actuating cables and nipples
z
Bleed fork legs in regular intervals
z
Remove and clean fork dust sleeves in regular intervals
z
Clean and lubricate chain as necessary
z z
Check chain tension
z z z
Clean air filter and filter box (depending on the dirt accumulation)
z
Check tire pressure and wear
z
Check coolant level
z
Check fuel lines for leaks
z
Drain float chamber
z
Check all control elements for smooth running
z
Check brake performance
z
Treat exposed metal components (except for the braking and
exhaust systems) with wax-based anti-corrosion agents
z
Treat ignition/steering lock and light switch with contact spray
z
Check all screws, nuts, and hose clamps for their tight fit
z