KTM 450 EXC-R USA Motorcycle User Manual


 
MAINTENANCE WORK ON CHASSIS AND ENGINE 49
Place the handlebar support in the required position. Fit and tighten the two
screwsb
.
Specification
Screw, handlebar support M10 40bNm
(29.5blbfbft)
Loctite
®
243™
Condition
Spacer fitted:
Use a M10x35 screw
Condition
without a spacerb
:
Use a M10x25 screw
Info
Position the left and right handlebar supports evenly.
Fit the rubber conesb
and clamp barb.
Fit the lower shellsb
.
Position the handlebar.
Info
Make sure cables and wiring are positioned correctly.
Position the handlebar clampsb
with rubber washersband elastomersb.
Elastomer kit green - soft qualityb(SXS05125203)
Elastomer kit yellow - medium quality (standard)b(SXS05125204)
Elastomer kit red - hard qualityb(SXS05125205)
Info
The elastomeres are available in different versions.
Fit and evenly tighten the four screwsb
.
Specification
Screw, handlebar clamp M8 16bNm
(11.8blbfbft)
Info
Make sure the gap width is even.
Checking gas Bowden cable route
500152-10
The two gas Bowden cables must run parallel behind the handlebar down to the
frame. They must be routed directly on the frame above the tank bearing to the car-
buretor.