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• Lift the front end of the vehicle.
• Slide the straight end of the steering column through the
hole in the upper steering linkage and out through the
hole in the vehicle body.
• Insert the curved end of the steering column into the
hole in the lower steering linkage.
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15
Steering
Column
Lower
Steering
Linkage
Upper
Steering
Linkage
Hole
Steering
Column
Cap Nut
• Fit a cap nut on the curved end of the steering column.
• Support the steering column and tap the cap nut with a
hammer to secure it on the end of the steering column.
• Position the vehicle body upright.
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Assembly
Handlebar
Sound
Box
Neck
• Position the handlebar with the neck facing down and the
handlebar curving toward you.
• Slide the soundbox onto the right end of the handlebar,
soundbox side first.
• Set the handlebar assembly aside.
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• Position the handlebar so that the side with the three
holes and circular indentation faces up.
• Fit the neck against the bottom of the handlebar, with
the holes in the handlebar and neck aligned.
• Insert a 1
1
/2" screw down through each of the two outer
holes in the handlebar and then through the neck.
• Fit a lock nut on the end of each screw.
• Using pliers to steady the lock nuts, tighten each screw
with a Phillips screwdriver. Do not over-tighten.
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Hole
Hole
Lock Nut
Lock Nut
Handlebar
Circular
Indentation
Neck