Holland XL-FW208-06 Automobile Parts User Manual


 
All of the following must be performed after the
initial 5,000 miles of service and then every 60,000
miles or 6 months, whichever comes first.
Perform all inspections and adjustments
after a thorough steam cleaning.
NOTE: Severe service applications may require
more frequent intervals.
1. Inspection – General
A. Inspect the fifth wheel mounting. Check
bolt torque and replace any loose,
missing, or damaged bolts. Check for
broken, distorted, or cracked components.
Repair or replace as needed.
B. Inspect fifth wheel top plate and
Kompensator assembly for bent, worn,
cracked, or broken parts. Replace with
HOLLAND parts only. (See Figure 2.)
2. Fifth Wheel Locking Mechanism: Measure
Fore-Aft Movement.
A. Test the operation of the fifth wheel locking
mechanism using a Holland TF-TLN-5001,
2˝ Kingpin or TF-TLN-1500, 3
1
/
2
˝ Kingpin
Lock Tester. Inspect for proper locking.
AS-NEEDED LUBRICATION
The following should be performed before putting into
use and then at least once per week or more
frequently as required by operating conditions.
Perform the following steps while in the uncoupled
condition to allow correct application of lubricant.
While lifting up on the fifth wheel top plate, apply
grease to the:
1. ...fittings on the fifth wheel top plate (see
FIGURE 1, ) that supply grease to lubricate
the bracket shoe cap and top plate pocket.
(NOTE: LowLube or NoLube top plates do not
have these fittings.)
2. ...fittings on the side of the shoes (Item 3)
that fill a reservoir that requires approximately
2 pounds of grease.
3. ...fittings on the base (ends) of the cradle
(Item 14).
4. ...fittings on the front and back of the cradle
(Item 15).
B. Check the adjustment of the fifth wheel
locks by moving the lock tester fore and
aft when locked in the locking mechanism.
Fore and aft play should be adjusted to less
than 0.06˝ (
1
/
16
˝). Adjust the fifth wheel
locks as described in Holland Publications
Fifth Wheel Maintenance Procedures
XL-FW303-XX, XL-FW308-XX, and
XL-FW354-XX for the particular type of
locking mechanism. If the locks cannot be
properly adjusted due to wear, the fifth
wheel should be repaired or replaced. Your
HOLLAND Distributor has parts, part kits
and fifth wheel top plates available.
C. The trailer kingpin should also be
inspected for wear and damage.
A HOLLAND Kingpin Gauge (TF-0110)
is available to aid this inspection.
3. Kompensator Base Sub-Assembly:
Measure Fore-Aft Movement.
A. Measure the fore and aft movement of the
shoe sub-assembly in the Kompensator
bracket. (See Figure 3.)
Improper adjustment can
cause improper locking of
the mechanism.
2 XL-FW208-06
Do not use any fifth
wheel which does not
operate properly
Grease top plate contact
surfaces. The grease fitting is
on the side or under the front
of the top plate.
Grease cradle zerks.
Fill reservoirs
with grease,
then apply
grease to shoes
using zerks.
Grease front
cradle zerks.
Grease
resevoir
FIGURE 1
Check bolt torque.
Replace missing
or damaged bolts.
Check for
cracked,
broken, or
distorted
components.
Check for warn,
bent, or broken
parts. Replace with
Holland parts only.
FIGURE 2
Check fore/aft
movement of shoe.
Shim if greater
than .060".
Bearing plate
ITEM 12, ITEM 13
Shim ITEM 11
FIGURE 3 FIGURE 4