Filter
Top Products
7.5L DIESEL TABLE OF CONTENTS
1
LEGEND
“AR” AS REQUIRED
(STD) STANDARD SIZE
“O.S.” OVERSIZE
“U.S.” UNDERSIZE
NOTICE!
THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF
RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR
WITHOUT NOTICE.TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL
NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.
QUICK REFERENCE GUIDE .............................................................................................................................. 2
SERVICE RECOMMENDATIONS ........................................................................................................................ 4
CYLINDER HEAD ASSEMBLY ............................................................................................................................ 8
CYLINDER BLOCK ASSEMBLY .......................................................................................................................... 9
LINER AND PISTON KIT .................................................................................................................................... 10
CRANKSHAFT ASSEMBLY ................................................................................................................................ 11
ROCKER COVER AND BREATHER .................................................................................................................. 12
CYLINDER HEAD .............................................................................................................................................. 13
CYLINDER BLOCK ............................................................................................................................................ 14
OIL PAN ASSEMBLY .......................................................................................................................................... 16
ENGINE GASKET KIT ........................................................................................................................................ 17
FLYWHEEL AND HOUSING .............................................................................................................................. 18
PISTON AND CONNECTING ROD .................................................................................................................... 20
CRANKSHAFT .................................................................................................................................................... 21
CAMSHAFT AND VALVE .................................................................................................................................... 22
TIMING GEAR .................................................................................................................................................... 24
ATTACHING PARTS ............................................................................................................................................ 26
OIL PUMP AND STRAINER .............................................................................................................................. 28
OIL FILTER ........................................................................................................................................................ 30
OIL COOLER ...................................................................................................................................................... 31
OIL LINE ............................................................................................................................................................ 32
FUEL FILTER AND HOSE .................................................................................................................................. 34
FUEL INJECTION PUMP .................................................................................................................................. 36
INJECTION PIPE ................................................................................................................................................ 38
INJECTION NOZZLE .......................................................................................................................................... 40
FUEL RETURN HOSE ........................................................................................................................................ 42
ENGINE MOUNTING AND SUPPORT .............................................................................................................. 43
WATER PUMP AND FAN .................................................................................................................................... 44
WATER PIPE AND THERMOSTAT .................................................................................................................... 45
INTAKE MANIFOLD ............................................................................................................................................ 46
EXHAUST MANIFOLD ........................................................................................................................................ 47
TURBOCHARGER .............................................................................................................................................. 48
EXHAUST PIPE .................................................................................................................................................. 49
STARTER ............................................................................................................................................................ 50
ALTERNATOR .................................................................................................................................................... 51
ENGINE COMMON PARTS ................................................................................................................................ 52
ELECTRONIC GOVERNOR .............................................................................................................................. 54
AIR CLEANER .................................................................................................................................................... 55