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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ...........1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch .....................................3-1
Indicator and warning lights ............3-1
Multi-function meter unit .................3-2
Handlebar switches ........................3-5
Clutch lever ....................................3-7
Shift pedal ......................................3-7
Brake lever .....................................3-8
Brake pedal ....................................3-8
Fuel tank cap ..................................3-8
Fuel ................................................3-9
Catalytic converter ........................3-10
Steering lock .................................3-10
Rider seat .....................................3-11
Helmet holder ...............................3-12
Adjusting the shock absorber
assembly ...................................3-13
EXUP system ...............................3-14
Sidestand .....................................3-15
Ignition circuit cut-off system ........3-15
Auxiliary DC connector .................3-17
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list ................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
PERIODIC MAINTENANCE .......... 6-1
Owner’s tool kit .............................. 6-1
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Checking the spark plugs .............. 6-8
Canister (for California only) .......... 6-9
Engine oil and oil filter cartridge ..... 6-9
Transfer case oil .......................... 6-12
Air filter element ........................... 6-13
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ........................... 6-13
Tires ............................................. 6-14
Cast wheels ................................. 6-16
Accessories and replacement
parts ......................................... 6-16
Clutch lever .................................. 6-17
Adjusting the rear brake
light switch ................................6-17
Checking the front and
rear brake pads .........................6-18
Checking the brake and
clutch fluid levels .......................6-18
Changing the brake and
clutch fluids ...............................6-20
Drive belt slack .............................6-20
Checking and lubricating
the cables .................................6-21
Checking and lubricating
the throttle grip and cable .........6-21
Checking and lubricating
the brake and shift pedals .........6-21
Checking and lubricating
the brake and clutch levers .......6-22
Checking and lubricating
the sidestand ............................6-23
Lubricating the rear suspension ...6-23
Checking the front fork .................6-23
Checking the steering ..................6-24
Checking the wheel bearings .......6-25
Battery ..........................................6-25
Replacing the fuses ......................6-27
Replacing the headlight bulb ........6-29
Tail/brake light ..............................6-30
Replacing a turn signal light
bulb ...........................................6-30
Replacing a license plate light
bulb ...........................................6-31
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM