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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ...........1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Multi-function meter unit .................3-4
Handlebar switches ........................3-8
Clutch lever ....................................3-9
Shift pedal ......................................3-9
Brake lever ...................................3-10
Brake pedal ..................................3-10
Fuel tank cap ................................3-10
Fuel ..............................................3-11
Catalytic converter ........................3-12
Seat ..............................................3-12
Helmet holder ...............................3-13
Storage compartment ...................3-13
Adjusting the shock absorber
assembly ...................................3-14
Sidestand .....................................3-15
Ignition circuit cut-off system ........3-16
PRE-OPERATION CHECKS..............4-1
Pre-operation check list ..................4-2
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
PERIODIC MAINTENANCE .......... 6-1
Owner’s tool kit .............................. 6-1
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............ 6-10
Canister (for California only) ........ 6-11
Engine oil and oil filter cartridge ... 6-11
Coolant ........................................ 6-14
Replacing the air filter element .... 6-17
Checking the throttle cable
free play .................................... 6-19
Valve clearance ........................... 6-19
Tires ............................................. 6-19
Cast wheels ................................. 6-22
Accessories and
replacement parts ..................... 6-22
Adjusting the clutch lever
free play .................................... 6-23
Rear brake light switch ................ 6-24
Checking the front and rear
brake pads ................................6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid ..............6-26
Drive chain slack ..........................6-26
Cleaning and lubricating
the drive chain ..........................6-27
Checking and lubricating
the cables .................................6-28
Checking and lubricating
the throttle grip and cable ......... 6-28
Checking and lubricating
the brake and shift pedals .........6-29
Checking and lubricating
the brake and clutch levers .......6-29
Checking and lubricating the
centerstand and sidestand ........6-30
Lubricating the swingarm pivots ... 6-30
Checking the front fork .................6-31
Checking the steering ..................6-31
Checking the wheel bearings .......6-32
Battery ..........................................6-32
Replacing the fuses ......................6-34
Replacing the headlight bulb ........6-35
Replacing the tail/
brake light bulb ......................... 6-36
Replacing a turn signal
light bulb ...................................6-37
Replacing the license plate
light bulb ...................................6-38
Front wheel ..................................6-38
U4S810E0.book Page 1 Wednesday, October 4, 2006 5:11 PM