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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ...........1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Multi-function meter unit .................3-4
Handlebar switches ........................3-8
Clutch lever ....................................3-9
Shift pedal ......................................3-9
Brake lever ...................................3-10
Brake pedal ..................................3-10
Fuel tank cap ................................3-10
Fuel ..............................................3-11
Catalytic converter ........................3-12
Seats ............................................3-12
Storage compartment ...................3-14
Adjusting the front fork .................3-14
Adjusting the shock absorber
assembly ...................................3-16
Luggage strap holders ..................3-18
EXUP system ...............................3-18
Sidestand .....................................3-18
Ignition circuit cut-off system ........3-19
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list ................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
PERIODIC MAINTENANCE .......... 6-1
Owner’s tool kit .............................. 6-1
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs .............. 6-9
Canister (for California only) ........ 6-10
Engine oil and oil filter cartridge ... 6-10
Coolant ........................................ 6-13
Replacing the air filter element .... 6-15
Checking the throttle cable free
play ........................................... 6-17
Valve clearance ........................... 6-17
Tires ............................................. 6-17
Cast wheels ................................. 6-20
Accessories and replacement
parts ......................................... 6-20
Adjusting the clutch lever free
play ...........................................6-21
Adjusting the rear brake light
switch ........................................6-22
Checking the front and rear
brake pads ................................6-22
Checking the brake fluid level ...... 6-23
Changing the brake fluid ..............6-24
Drive chain slack ..........................6-24
Cleaning and lubricating the drive
chain .........................................6-26
Checking and lubricating the
cables .......................................6-26
Checking and lubricating the
throttle grip and cable ...............6-27
Checking and lubricating the
brake and shift pedals ...............6-27
Checking and lubricating the
brake and clutch levers .............6-28
Checking and lubricating the
centerstand and sidestand ........6-28
Checking the front fork .................6-29
Checking the steering ..................6-29
Checking the wheel bearings .......6-30
Battery ..........................................6-30
Replacing the fuses ......................6-32
Replacing a headlight bulb ...........6-33
Replacing the tail/brake light
bulb ...........................................6-34
Replacing a turn signal light
bulb ...........................................6-34
U3C310E0.book Page 1 Wednesday, December 7, 2005 2:31 PM